Spray drying and drum drying sheet10-mark answer frameDescribe spray drying and drum drying with their merits and demerits.
How to lay out the answer. Follow the frame, then write it in your own words.
- 1 · Open in two lines. Spray and drum dryers turn liquid and semi-liquid foods into powders or flakes.
- 2 · Spray drying.
- Liquid, often pre-concentrated, is atomised into a hot-air chamber.
- Droplets dry in seconds; evaporation keeps them cool.
- Powder falls out; fines are caught in a cyclone.
- 3 · Draw a spray dryer. [Diagram: feed pump → atomiser → drying chamber with hot-air inlet → powder outlet → cyclone → exhaust]
- 4 · Drum drying.
- Thin film on a steam-heated rotating drum (single, double or vacuum).
- Dries in one turn; a doctor blade scrapes it off as flakes.
- 5 · Draw a double-drum dryer. [Diagram: two steam-heated drums turning inwards, feed between them, blades scraping off flakes]
- 6 · Compare and give merits and demerits.
- Spray: fine, soluble powder, little heat damage; costly, liquids only.
- Drum: cheap, handles pastes; heat damage, poorer solubility.
- 7 · Nutrition link. Milk powder and infant formula (spray) and weaning cereal flakes (drum) supply protein and calcium where fresh milk is scarce.
- 8 · Close in one line. Spray drying gives better quality; drum drying is simpler and cheaper.
Scoring tip: Two neat labelled diagrams and a comparison table cover most of the marks.