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Spray drying and drum drying sheet
10-mark answer frame

Describe spray drying and drum drying with their merits and demerits.

How to lay out the answer. Follow the frame, then write it in your own words.

  1. 1 · Open in two lines. Spray and drum dryers turn liquid and semi-liquid foods into powders or flakes.
  2. 2 · Spray drying.
    • Liquid, often pre-concentrated, is atomised into a hot-air chamber.
    • Droplets dry in seconds; evaporation keeps them cool.
    • Powder falls out; fines are caught in a cyclone.
  3. 3 · Draw a spray dryer. [Diagram: feed pump → atomiser → drying chamber with hot-air inlet → powder outlet → cyclone → exhaust]
  4. 4 · Drum drying.
    • Thin film on a steam-heated rotating drum (single, double or vacuum).
    • Dries in one turn; a doctor blade scrapes it off as flakes.
  5. 5 · Draw a double-drum dryer. [Diagram: two steam-heated drums turning inwards, feed between them, blades scraping off flakes]
  6. 6 · Compare and give merits and demerits.
    • Spray: fine, soluble powder, little heat damage; costly, liquids only.
    • Drum: cheap, handles pastes; heat damage, poorer solubility.
  7. 7 · Nutrition link. Milk powder and infant formula (spray) and weaning cereal flakes (drum) supply protein and calcium where fresh milk is scarce.
  8. 8 · Close in one line. Spray drying gives better quality; drum drying is simpler and cheaper.

Scoring tip: Two neat labelled diagrams and a comparison table cover most of the marks.