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Spinning on the cotton system: opening to roving sheet
10-mark answer frame

Explain the cotton system of spinning with a flow chart.

How to lay out the answer. Follow the frame, then write it in your own words.

  1. 1 · Open in two lines. Spinning is the making of yarn from fibres. The cotton system is the series of processes used for cotton and cotton-length staple.
  2. 2 · Draw the flow chart. [Flow chart: bale → opening and cleaning → carding → (combing) → drawing → roving → ring spinning → winding]
  3. 3 · Opening, blending and cleaning. Bales are opened into tufts, mixed for uniformity, and beaten and air-cleaned in the blow room.
  4. 4 · Carding and combing.
    • Carding separates fibres, removes trash and neps, forms card sliver.
    • Combing removes noils and parallels fibres for fine combed yarn.
  5. 5 · Drawing and roving.
    • Drawing: 6-8 slivers doubled and drafted for evenness.
    • Roving: further drafting with slight twist on the speed frame.
  6. 6 · Spinning and winding. The ring frame drafts roving to final count, twists it and winds it on bobbins, which are rewound into cones.
  7. 7 · Daily-life link. Combed cotton for babywear and hospital gowns; carded cotton for towels and kitchen cloths.
  8. 8 · Close in one line. Each stage makes the fibre strand cleaner, more even and finer, until it can be twisted into yarn.

Scoring tip: Write each step as one heading and two lines, in the exact order. Underline the product of each step: lap, sliver, roving, yarn.