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Unit V · Food analysis laboratory (visit)
7 min readConcept sheetLab visit (observed): viva questions and a 5-mark comparison with the oven method

Moisture by the infrared moisture balance (lab visit)

An infrared lamp dries the sample on a built-in balance; % moisture = loss in weight ÷ initial weight × 100, read within minutes.

PrincipleThermogravimetry: the weight lost on heating is taken as water
Formula% moisture = (initial weight − final weight) ÷ initial weight × 100
Reference methodHot air oven at about 105 °C to constant weight
SpeedIR balance: minutes; hot air oven: hours

Aim and principle

Lab visit: observed at a food analysis laboratory, not performed by you (but the principle, steps and calculation are asked). Aim: To find the moisture content of a food sample with an infrared (IR) moisture balance. Principle: The instrument is a balance with an infrared (often halogen) heater above the pan. The sample absorbs the infrared radiation and heats quickly, so its water evaporates. The balance weighs the sample all the time and stops when the weight no longer changes (constant weight). The loss in weight is taken as moisture, and the display shows the percentage directly: % moisture = loss in weight ÷ initial weight × 100. This is the same principle as oven drying (thermogravimetry), only much faster.

Requirements

ItemWhat it does
Infrared moisture balance (IR or halogen lamp over a built-in balance)Heats the sample and records the weight loss continuously
Aluminium sample pansHold a thin, even layer of sample
Food sample, ground or chopped (e.g. flour, rice, dal)Material whose moisture is measured
Spatula, brush and tongsSpreading the sample and handling hot pans
For comparison: hot air oven, metal dishes with lids, desiccator, analytical balanceThe reference oven-drying method

Procedure

Observed at the laboratory. Typical settings are given; follow the instrument instructions and your lab manual.

  1. 1
    Switch on, level the balance and let it warm up; set the drying temperature (often about 105 °C) and the end-point mode (automatic or timed).
  2. 2
    Place a clean pan and tare the balance to zero.
  3. 3
    Spread about 5 g of sample in a thin, even layer; note the initial weight.
  4. 4★
    Close the hood; the lamp heats the sample and the weight falls.
  5. 5
    The run stops when the weight is constant; read % moisture (or note the final weight).
    usually 5-20 minutes
  6. 6
    Lift out the hot pan with tongs, clean it, and repeat for a duplicate.

★ one-way, controls the pace

Worked example: IR balance and oven compared

Problem

IR balance: 5.000 g of wheat flour weighed 4.400 g after drying. Oven method on the same flour: empty dish 25.120 g, dish + flour 30.120 g, dish + dried flour 29.510 g. Find % moisture by both methods, % total solids, and moisture on dry basis (IR data).

Working
  1. IR: loss in weight = 5.000 − 4.400 = 0.600 g.
  2. % moisture = 0.600 ÷ 5.000 × 100 = 12.0%.
  3. Total solids = 100 − 12.0 = 88.0%.
  4. Moisture on dry basis = 0.600 ÷ 4.400 × 100 = 13.6%.
  5. Oven: sample weight = 30.120 − 25.120 = 5.000 g; loss = 30.120 − 29.510 = 0.610 g.
  6. % moisture (oven) = 0.610 ÷ 5.000 × 100 = 12.2%.
Answer

Moisture = 12.0% by the IR balance and 12.2% by oven drying (total solids 88.0%). Values this close show the IR balance agrees well with the reference method for this flour.

IR moisture balance vs hot air oven

PointIR moisture balanceHot air oven
PrincipleLoss in weight on infrared heatingLoss in weight on heating at about 105 °C
TimeMinutes (about 5-20)Several hours, until constant weight
WeighingAutomatic and continuous; reads % directlyBy hand: weigh, dry, cool in a desiccator, weigh again
Samples per runOneMany at once
AccuracyGood for routine checks; calibrated against the ovenReference (official) method
LimitationsSurface may scorch; other volatiles are counted as waterSlow; sugary foods may brown and lose volatiles

Precautions and result

  • Spread the sample thin and evenly, and use the same sample size each time.
  • Choose a temperature that dries without scorching; sugary or heat-sensitive foods need a lower setting or a vacuum oven (alternative). Very dry foods are better tested by Karl Fischer titration.
  • In the oven method, weigh dishes only after cooling in a desiccator; handle hot pans with tongs.
  • Keep the balance level and out of drafts; run duplicates.
  • Result: The moisture content of the given sample is ___ % (total solids ___ %).
Nutrition link

Moisture decides shelf life and microbial spoilage: flour, rice, pulses and milk powder keep well only when dry, and FSSAI standards set maximum moisture for many such foods. Moisture is the first step of proximate analysis; it is needed to convert results between fresh and dry weight, and 'carbohydrate by difference' depends on it. Because food is sold by weight, moisture also affects price and label values.

Exam angle

Short answer: “State the principle of the infrared moisture balance.” An infrared lamp heats the sample on a built-in balance; water evaporates, and the loss in weight recorded until constant is taken as moisture: % moisture = loss ÷ initial weight × 100.

Structured question: “Compare the infrared moisture balance with the hot air oven method.” Same thermogravimetric principle. IR balance: minutes, automatic, reads % directly, one sample at a time, may scorch, calibrated against the oven. Oven: about 105 °C to constant weight, hours, desiccator cooling, many samples, reference method. Add the formula and a worked example.

Remember it

Lost over Start × 100: % moisture is the weight you lost divided by the weight you started with.