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Unit III · Metals and non-metals
10 min readPathway sheet3-mark questions on roasting, calcination and refining; often a 5-mark answer with a diagram

Occurrence and extraction of metals

Metals are extracted from ores. The method depends on the metal's place in the reactivity series: heating alone, reduction with carbon, or electrolysis. Then the metal is refined.

MineralAn element or compound that occurs naturally in the earth's crust
OreA mineral from which a metal can be extracted profitably
GangueImpurities such as soil and sand in an ore
Roasting vs calcinationRoasting: sulphide ore in excess air. Calcination: carbonate ore in limited air

Steps of extraction

Metals low in the series need only heating. Metals high in the series are extracted by electrolysis of their molten compounds.

Extraction by position in the series

MetalsFound asMethodEquations
Low: Hg, Cu (Ag and Au are found free)Sulphides; gold and silver freeHeating alone in airCinnabar (HgS): 2HgS + 3O₂ → 2HgO + 2SO₂, then 2HgO → 2Hg + O₂. Copper: 2Cu₂S + 3O₂ → 2Cu₂O + 2SO₂, then 2Cu₂O + Cu₂S → 6Cu + SO₂
Middle: Zn, Fe, PbSulphides and carbonatesChange to the oxide, then reduce with carbonRoasting: 2ZnS + 3O₂ → 2ZnO + 2SO₂. Calcination: ZnCO₃ → ZnO + CO₂. Reduction: ZnO + C → Zn + CO
High: K, Na, Ca, Mg, AlNever free; chlorides and oxidesElectrolysis of the molten compoundAt the cathode: Na⁺ + e⁻ → Na. At the anode: 2Cl⁻ → Cl₂ + 2e⁻

Reduction by a more reactive metal

  • Very reactive metals such as sodium, calcium and aluminium can reduce the oxides of less reactive metals.
  • 3MnO₂(s) + 4Al(s) → 3Mn(l) + 2Al₂O₃(s) + Heat
  • Thermit reaction: Fe₂O₃(s) + 2Al(s) → 2Fe(l) + Al₂O₃(s) + Heat. So much heat is given out that the iron forms as a liquid. It is used to join railway tracks and cracked machine parts.
  • Carbon cannot reduce the oxides of sodium, magnesium or aluminium, because these metals hold oxygen more strongly than carbon does. So they are made by electrolysis.

Roasting vs calcination

RoastingA sulphide ore is heated strongly in excess air. It gives the metal oxide and sulphur dioxide. Example: 2ZnS + 3O₂ → 2ZnO + 2SO₂.
CalcinationA carbonate ore is heated strongly in limited air. It gives the metal oxide and carbon dioxide. Example: ZnCO₃ → ZnO + CO₂.

Most metals come from the earth's crust; sea water also holds salts such as sodium chloride and magnesium chloride. Before extraction, the ore is enriched: the gangue is removed by physical or chemical methods.

How to draw electrolytic refining of copper

  1. 1
    Draw a tank of acidified copper sulphate solution. This is the electrolyte.
  2. 2
    Dip a thick block of impure copper in it as the anode, joined to the positive terminal of a battery.
  3. 3
    Dip a thin strip of pure copper in it as the cathode, joined to the negative terminal.
  4. 4★
    When current flows, copper from the anode dissolves, and pure copper is deposited on the cathode.
  5. 5
    Soluble impurities go into the solution. Insoluble impurities settle below the anode as anode mud.
    Label: anode, cathode, electrolyte, anode mud, battery

★ key step

In real life

The thermit reaction is used to weld railway tracks, including on Indian Railways lines. The copper in the electric wires of your home is refined by electrolysis to make it very pure.

Exam angle

2 marks: “Why are sodium and aluminium extracted by electrolysis and not by heating their oxides with carbon?” They are very reactive and hold oxygen more strongly than carbon does, so carbon cannot reduce their oxides.

3 marks: “Differentiate between roasting and calcination, with one equation for each.” Roasting: a sulphide ore is heated in excess air, 2ZnS + 3O₂ → 2ZnO + 2SO₂. Calcination: a carbonate ore is heated in limited air, ZnCO₃ → ZnO + CO₂.

5 marks: “Explain the electrolytic refining of copper with a labelled diagram.” Electrolyte: acidified copper sulphate. Anode: impure copper. Cathode: pure copper strip. Copper dissolves from the anode and deposits on the cathode; impurities form anode mud. Draw and label.

Remember it

Low metals: just heat. Middle metals: oxide, then carbon. Top metals: electricity. And Roast the Sulphide (excess air), Calcine the Carbonate (limited air).