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Unit III · Preservation by low temperature
6 min readConcept sheetUsually a 5-mark answer; 'dehydrofreezing' is a 2-mark definition

Dehydrofreezing and comparison of low-temperature methods

Dehydrofreezing partly dries food to about half its weight, then freezes it. It cuts freezing, packing and storage costs and keeps better quality than full drying.

DefinitionDrying to about 50% of the original weight, then freezing (Frazier & Westhoff)
FoodsPeas, carrots, potatoes, apple slices
Main gainLess weight and volume to freeze, store and transport

What dehydrofreezing is

Dehydrofreezing combines two methods. Fruits or vegetables are first dried to about half their original weight (Frazier & Westhoff give about 50%), and are then frozen and kept frozen. Because much of the water is already gone, there is less ice to form, so freezing is quicker and cheaper; the product is smaller and lighter to pack, store and transport; and in use it rehydrates faster and tastes closer to fresh than fully dried food. It has been used for peas, carrots, potatoes and apple slices (for pie fillings).

Steps in dehydrofreezing

  1. 1
    Select, wash, peel and cut
  2. 2
    Blanch vegetables and cool
    inactivates enzymes
  3. 3★
    Dehydrate in hot air to about 50% of the original weight
    tray, tunnel or belt dryer
  4. 4
    Cool
  5. 5★
    Quick-freeze
    air-blast or fluidised-bed freezer
  6. 6
    Pack moisture-proof and store at −18 °C or colder
  7. 7
    Rehydrate and cook when needed

★ one-way, controls the pace

Advantages and limitations of dehydrofreezing

AdvantagesAbout half the weight and volume to freeze, pack and store, so lower freezing, packing and transport costs; better quality than fully dried products (colour, flavour, texture); rehydrates quickly; less drip on thawing than frozen fresh produce.
LimitationsStill needs frozen storage and a cold chain; two processes mean more equipment and energy; some vitamin and flavour loss in the drying step; some change in texture; suits only certain fruits and vegetables; little used in India so far.

Comparing the three low-temperature methods

PointRefrigerationFreezingDehydrofreezing
TemperatureAbout 0-5 °C−18 °C or colderPartly dried, then −18 °C or colder
State of waterLiquidMostly iceAbout half removed, the rest ice
Effect on microbesSlows growthStops growthStops growth
Keeping timeDays to weeksMonthsMonths
QualityClosest to freshNear fresh; some dripGood; better than fully dried
CostLowHigh (freezers, cold chain)High, but less weight to store
ExamplesMilk, curd, fruits, leftoversPeas, prawns, meat, ice creamPeas, carrots, apple slices
In food and nutrition

Dehydrofrozen vegetables keep more colour, flavour and vitamin C than fully dried ones, and their smaller bulk suits large central kitchens and long-distance supply where freezer space is costly.

Exam angle

2 marks: “What is dehydrofreezing?” A process in which fruits or vegetables are dried to about half their original weight and then frozen.

5 marks: “Explain dehydrofreezing with its advantages and limitations.” Definition; steps (prepare, blanch, partly dry, freeze, store); examples; advantages (less weight, lower cost, better quality, quick rehydration); limitations (cold chain, two processes, some loss).

10 marks: “Compare refrigeration, freezing and dehydrofreezing as methods of food preservation.” Table of temperature, state of water, effect on microbes, keeping time, quality, cost and examples, followed by the advantages and limitations of each.

Remember it

Dehydrofreezing = half-dry, then freeze: half the weight, half the freezer space.