Dehydrofreezing and comparison of low-temperature methods
Dehydrofreezing partly dries food to about half its weight, then freezes it. It cuts freezing, packing and storage costs and keeps better quality than full drying.
What dehydrofreezing is
Dehydrofreezing combines two methods. Fruits or vegetables are first dried to about half their original weight (Frazier & Westhoff give about 50%), and are then frozen and kept frozen. Because much of the water is already gone, there is less ice to form, so freezing is quicker and cheaper; the product is smaller and lighter to pack, store and transport; and in use it rehydrates faster and tastes closer to fresh than fully dried food. It has been used for peas, carrots, potatoes and apple slices (for pie fillings).
Steps in dehydrofreezing
- 1Select, wash, peel and cut
- 2Blanch vegetables and coolinactivates enzymes
- 3★Dehydrate in hot air to about 50% of the original weighttray, tunnel or belt dryer
- 4Cool
- 5★Quick-freezeair-blast or fluidised-bed freezer
- 6Pack moisture-proof and store at −18 °C or colder
- 7Rehydrate and cook when needed
★ one-way, controls the pace
Advantages and limitations of dehydrofreezing
Comparing the three low-temperature methods
| Point | Refrigeration | Freezing | Dehydrofreezing |
|---|---|---|---|
| Temperature | About 0-5 °C | −18 °C or colder | Partly dried, then −18 °C or colder |
| State of water | Liquid | Mostly ice | About half removed, the rest ice |
| Effect on microbes | Slows growth | Stops growth | Stops growth |
| Keeping time | Days to weeks | Months | Months |
| Quality | Closest to fresh | Near fresh; some drip | Good; better than fully dried |
| Cost | Low | High (freezers, cold chain) | High, but less weight to store |
| Examples | Milk, curd, fruits, leftovers | Peas, prawns, meat, ice cream | Peas, carrots, apple slices |
Dehydrofrozen vegetables keep more colour, flavour and vitamin C than fully dried ones, and their smaller bulk suits large central kitchens and long-distance supply where freezer space is costly.
2 marks: “What is dehydrofreezing?” A process in which fruits or vegetables are dried to about half their original weight and then frozen.
5 marks: “Explain dehydrofreezing with its advantages and limitations.” Definition; steps (prepare, blanch, partly dry, freeze, store); examples; advantages (less weight, lower cost, better quality, quick rehydration); limitations (cold chain, two processes, some loss).
10 marks: “Compare refrigeration, freezing and dehydrofreezing as methods of food preservation.” Table of temperature, state of water, effect on microbes, keeping time, quality, cost and examples, followed by the advantages and limitations of each.
Dehydrofreezing = half-dry, then freeze: half the weight, half the freezer space.