haya.Learning made clear
Unit V · Sugar, salt, chemicals, smoking, irradiation and packaging
10 min readPathway sheetVery often a 10-mark answer (jam or jelly making, the pectin-acid-sugar balance); jelly defects come as 5 marks

Preservation by sugar: jam, jelly and marmalade

High sugar (about 65% or more soluble solids) draws water out of microbes. Jelly sets only with the right pectin-acid-sugar balance; jam is boiled to about 68.5% TSS.

Jam (Girdharilal)About 45 parts fruit to 55 parts sugar; finished at 68.5% TSS
Jelly balancePectin 0.5-1%, sugar 60-65%, pH about 3.0-3.3
End-point temperatureJam about 105.5 °C; jelly about 104-105 °C, at sea level
Pectin testAlcohol test: one firm clot = rich in pectin

How sugar preserves, and the products

In high concentration sugar binds water and raises osmotic pressure: water is drawn out of microbial cells (plasmolysis) and water activity falls, so most bacteria cannot grow. About 65% or more total soluble solids (TSS) is needed. Moulds and sugar-tolerant yeasts can still grow on the surface, so sugar products also rely on boiling, acid, hot filling into sterile jars and sealing. During boiling, acid inverts part of the sucrose into glucose and fructose; this stops sucrose crystallising, but too much makes the product sticky. Jam: fruit pulp boiled with sugar to a thick consistency that holds the fruit tissue (Girdharilal: about 45 parts fruit to 55 parts sugar, finished at 68.5% TSS). Jelly: a clear, sparkling product from strained fruit extract and sugar that holds its shape and trembles when cut (about 65% TSS). Marmalade: a jelly with shreds of citrus peel suspended in it. Others: murabba (amla preserve), candied fruit such as tutti-frutti from raw papaya, aam papad.

The pectin-acid-sugar balance in jelly

ComponentAmountRole
PectinAbout 0.5-1.0%Long chains (of galacturonic acid) that form the gel network
AcidEnough for pH about 3.0-3.3 (roughly 0.5-0.75% acid); little or no set above about pH 3.5Neutralises the negative charge on pectin so the chains can meet; inverts some sucrose
Sugar60-65% of the finished jellyPulls water away from pectin (a dehydrating agent) so the chains bond; preserves
WaterThe restHeld as syrup inside the network

Practical: guava jelly

  1. 1
    Select firm-ripe guavas; wash and slice thinly
    slightly under-ripe fruit has more pectin
  2. 2
    Boil the slices in enough water to cover until soft
    extracts pectin and acid
  3. 3★
    Strain through a muslin or flannel bag without squeezing
    squeezing makes the jelly cloudy
  4. 4★
    Do the alcohol test: 1 tsp extract + 3 tsp alcohol
    one firm clot: sugar equal to extract; several small clots: about ¾; only flakes: about ½ or add pectin
  5. 5
    Add citric acid if the extract is not sour; add sugar and boil rapidly
    fast boiling saves colour and flavour
  6. 6★
    Skim off scum and test for the end point
    sheet test, drop test, about 105 °C, or about 65% TSS
  7. 7
    Pour hot into sterilised jars, cool undisturbed, seal with wax and label

★ one-way, controls the pace

End-point tests and common defects

  • Sheet (flake) test: a little cooled on a spoon and poured off falls as a sheet or flakes, not as syrup.
  • Drop test: a drop in a glass of water settles to the bottom without breaking up.
  • Temperature test: jam about 105.5 °C; jelly about 104-105 °C at sea level.
  • Refractometer: reads TSS directly (jam 68.5%, jelly about 65%). Weight test: boil to the calculated final weight.
  • Failure to set: too little pectin, acid or sugar; under- or over-cooking.
  • Cloudy jelly: squeezed bag, starchy unripe fruit, slow pouring.
  • Syneresis (weeping): too much acid, too little sugar or pectin.
  • Crystals: too much sugar or too little inversion. Sticky, gummy texture: over-inversion from long boiling.
  • Surface mould: low TSS, wet jars or poor sealing.

Worked example: sugar and yield for a mango jam batch

Problem

A lab batch uses 1 kg of mango pulp (15 °Brix) and sugar at 1 : 1 by weight, with a little citric acid. The jam is boiled to 68.5% TSS. Ignoring the small weight of acid, find the expected yield, the water to boil off and the fruit content.

Working
  1. Soluble solids from pulp = 1000 × 15 ÷ 100 = 150 g.
  2. Sugar added = 1000 g, all soluble solids.
  3. Total soluble solids = 150 + 1000 = 1150 g; they do not change on boiling.
  4. Final jam weight = 1150 ÷ 0.685 = 1678.8 g (rounded to 1 decimal), about 1.68 kg.
  5. Water to boil off = (1000 + 1000) − 1678.8 = 321.2 g.
  6. Fruit content = 1000 ÷ 1678.8 × 100 = 59.6%, well above the classic textbook (old FPO) minimum of 45% fruit.
Answer

About 1.68 kg of jam; boil off about 321 g of water; the jam is about 60% fruit.

In food and nutrition

Jams and jellies are about two-thirds sugar, so they add energy but little else, and most vitamin C is lost in boiling. Use them sparingly in diabetic and weight-control diets; low-sugar versions use low-methoxyl pectin. Seasonal fruit jams are a common self-help-group enterprise.

Exam angle

2 marks: “What is the role of pectin, acid and sugar in jelly formation?” Pectin forms the gel network, acid neutralises its charge so the chains join, and sugar pulls water off the pectin; about 0.5-1% pectin, 60-65% sugar, pH about 3.0-3.3.

5 marks: “Explain the common defects in jelly making and how to prevent them.” Failure to set, cloudiness, syneresis, crystals, stickiness, mould: the cause and the cure of each.

10 marks: “Describe the preparation of jelly. Explain the theory of jelly formation.” Definition; pectin-acid-sugar balance and how the gel forms; steps (extraction, alcohol test, sugar, boiling, end-point tests, filling); defects.

Remember it

Jelly needs P-A-S: Pectin ½-1%, Acid pH about 3.2, Sugar 60-65%. Jam stops at 68.5.