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Unit II · Yarns
8 min readConcept sheetOften a 5- or 10-mark answer; definitions in Section A

Yarn: definition and types

A yarn is a continuous strand of fibres or filaments ready for weaving or knitting. Yarns are spun or filament, and simple or complex (novelty).

YarnA continuous strand used to weave, knit or otherwise make fabric
Spun yarnStaple fibres held together by twist
Simple yarnsSingle, ply, cord (cable)
Novelty yarn partsBase (core), effect and binder yarns

What a yarn is

A yarn is a continuous strand of textile fibres, filaments or other material in a form suitable for weaving, knitting or otherwise making a fabric. Sewing thread is a special yarn: plied, tightly twisted and smooth. Yarns are classified by fibre length (spun or filament), by number of parts (single, ply, cord) and by appearance (simple or complex). A blended yarn mixes two fibres before spinning, e.g. 65 : 35 polyester-cotton.

Spun yarn and filament yarn

Spun yarnShort staple fibres twisted together (cotton, wool, cut polyester). Hairy, fuzzy, less lustrous, warmer, more absorbent; may pill. Most cotton saris and shirts.
Filament yarnLong, continuous filaments (silk, nylon, polyester). Smooth, lustrous, strong for its size, cool and slippery; may snag. Monofilament has one strand (fishing line); multifilament has many (silk thread). Textured filaments are crimped for bulk and stretch.

Simple and complex yarns

ClassYarnHow it is madeExamples or use
SimpleSingleOne strand of fibres or filaments twisted togetherMost weaving yarns
SimplePlyTwo or more singles twisted together (2-ply, 3-ply)Strong shirting, sewing thread, knitting wool
SimpleCord (cable)Two or more ply yarns twisted togetherRopes, twine, heavy thread
ComplexSlubThick and thin parts from uneven twist or feedSlub cotton kurtas, textured silks
ComplexBoucle and loopEffect yarn fed faster than the base forms curls or loops, held by a binderBoucle coats and sweaters
ComplexSpiral (corkscrew)Two yarns of different size or twist plied so one coils round the otherDecorative suiting
ComplexKnot (nub, spot)Effect yarn wrapped many times at one spot, forming bumpsTweeds, furnishing
ComplexChenilleShort tufts held between twisted core yarns; looks like a caterpillarBedspreads, upholstery, sweaters
ComplexMetallicMetal wire or metallised film, alone or wrapped on a coreZari borders of silk saris, lurex
ComplexCore-spunA filament core (spandex or polyester) covered with staple fibresStretch denim, strong sewing thread

Activity: identifying yarns

  1. 1
    Pull one warp yarn and one weft yarn from the fabric; the warp runs parallel to the selvedge.
  2. 2★
    Untwist each under a magnifier. Short fibres coming apart mean spun yarn; long, smooth strands mean filament.
  3. 3
    Count the parts: one strand is a single; two or more twisted strands make a ply; plies twisted together make a cord.
  4. 4
    Hold the yarn upright and see which way the spirals slope: like the middle of S or of Z.
  5. 5
    Look along the length: an even yarn is simple; slubs, loops, knots or a metallic sheen mean a complex (novelty) yarn.
  6. 6
    Mount each yarn on a record sheet with its fibre (burning test), type, ply, twist direction and an end use.

★ one-way, controls the pace

In daily life

For hospital linen and kitchen towels, choose spun cotton yarns: their hairy surface soaks up water. Avoid loop and novelty yarns in children's and kitchen wear because loops catch on fingers and utensils. Real zari borders need gentle hand washing and storage wrapped in soft cotton.

Exam angle

2 marks: “Define yarn.” A yarn is a continuous strand of fibres or filaments, with or without twist, suitable for weaving, knitting or other fabric making.

5 marks: “Distinguish between spun and filament yarns.” Fibre length, twist, surface, lustre, warmth, absorbency, pilling or snagging, examples; set out as a table.

10 marks: “Classify yarns and explain the types of novelty yarns.” Spun and filament; simple (single, ply, cord); parts of a complex yarn (base, effect, binder); slub, boucle, loop, spiral, knot, chenille, metallic, core-spun with sketches and uses.

Remember it

A novelty yarn is base + effect + binder: the base carries it, the effect shows off, the binder holds it.